worm reduction

Our standard 700 Series – the heart of Ever-Power velocity reducer products – has been serving industry reliably for over 10 years. Its proven modular style has set the market standard for efficiency and is the most imitated item in the current worm gear acceleration reducer marketplace. But why accept a knock-off when you can have the initial – from Ever-Power.
Specifications
11 basic single reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting flexibility allows for installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, and also greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures Worm Reducer capacity for high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes possess earned a popularity to be an industry benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low quickness gear ratio. Being basic and compact in design, these gears can achieve higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix angle is typically comparatively larger) and its own body is normally quite long in the axial direction. The gears in these gearboxes can be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear composed of a worm shaft and worm wheel. The worm is usually shaped just like a screw and the worm wheel is usually a kind of gear machined to get a tooth profile with the same configuration.
The operation of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that is fixed to ensure that it cannot rotate and for that reason progresses in the axial direction when the bolt is definitely turned.
The design of a worm gear is thought of through the relationship between your rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Because of this, in a 1 speed reduction gears, the wheel can be manufactured so that it will be rotated 1/60 (1/120 in particular applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This characteristic makes it possible to layout the turning transmitting direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation direction of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide selection of shaft layouts is among the top features of interlocking gears.For instance, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Determine 2) and, if attachment orientations are included, it is possible to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is definitely characteristic because the contact is linear and the relative slide is excellent. In comparison to rolling power transmission, noise and vibration are really low. Because of this, this technology is utilized to drive medical devices, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when choosing a worm reduction gears
Selection
When selecting a worm reduction gears, the procedures for selecting the correct gear are described in the manufacturer catalogs and the series and models should be selected according to those procedures. Particular care ought to be taken in important areas such as selecting the strain index, calculating the overhang load and examining the heat rated capability from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, heat produced during the initial period of use is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it’s important to improve the lubricating oil and to change the lubricating oil from then on about 1 time each year according to the operation manual supplied by the manufacturer.
Product Description
The Worm Reduction Gear Box is provided by our company is of supreme quality. Our products are made by using premium quality material and advance technology at our vendors end. These are widely used in a variety of sectors. Our products are easily available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A-160 B5 Framework, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Install.
High efficiency and safe operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the market worldwide. They succeeded in combining uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute versatility is given by the wide choice of several mounting options, shaft configurations and electric motor interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also add up, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, featuring a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to suit a broad selection of applications and higher efficiency than the compact collection XC, where in fact the emphasis is on space efficiency.
Series H supplies the same features as series X with an added plus: a spur equipment pre-stage at the insight end provides higher functionality and a broader range of ratios than the X series.
Frame sizes 110 and 90 include a cast-iron housing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy steel and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow result shaft comes as standard.
Broad range of possibilities:
second input, result flange, single or dual extension result shaft, torque limiter with through cable, torque arm.