stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Rate Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Acceleration Reducer has been a foundation in food and beverage applications for decades. As a innovator in worm equipment technology, Ever-Power Gear continues to improve product performance by developing innovative styles to meet more stringent needs and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted 1, but purchasing a more corrosion resistant gearbox saves cash and makes the most feeling in the long run. Unmatched product performance in highly caustic washdown applications coupled with first class customer support makes Ever-Power Gear your first choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all smooth surfaces and prevents international matter accumulation or standing fluid
Elimination of all exposed hardware promotes even surfaces to optimize wash down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-ring to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer areas are polished and rounded to prevent organism growth on areas. SSHdR series Hollow Output Bore reducers can be found in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP food grade lubricant.
“EP” series Flange Input – Hollow Bore Result series stainless steel right angle worm gear reducers are stocked as finished goods with hollow result bore sizes ranging from 1” to 2-3/16” with available center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit is sold pre-filled with EP food grade lubricant. STAINLESS bushing kits are sold separately to permit for a lot more mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic covers supplied to fill unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion protection. They are rust proof and in a position to withstand the harshest conditions. The stainless steel housing, cover and external hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged life through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, surface and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the highest quality product.
Ultimate application flexibility with all-angle installation provisions, the widest collection of accessory bases and flanges and the biggest collection of stock reducer styles.
Mounting dimensions are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is built for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you wish to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet up the HACCP and EHEDG rules, while your visitors vulue this more and more. The stainless worm gearbox drive plan Ever-Power enables you to stay cost effective but meet tcustomer demants.
The Ever-Power stainless steel worm gearbox types are designed to meet the guidelines. Consequently, they are resistant to an intensive cleaning regime, is made of hygienic components and are also dead spots, and horizontal surfaces as much as possible, avoided. Of training course, the material of the products is stainless steel.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food quality seals and hygienic style.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Engine Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is perfect for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for lifetime lubrication and is comprised of a stainless steel housing that is designed for security in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of top quality. The series was developed specifically for the meals industry and other industries where there are continually stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are made of a smooth stainless gear casing, they are life lubricated and can of course be given oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the design is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. Additionally it is possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on demand including such as stainless spindle gears.
In instances where you will want complete hygienic gear electric motor, we may offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products can be cleaned with water under great pressure from all directions. To achieve a standard protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This means that the gear motors are perfect for free mounting without a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden sources of pollution can therefore be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts offered and may be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Expert. Online selection and ordering coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are designed for sterile manufacturing environments. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for food digesting and pharmaceutical applications. The merchandise is designed and ranked to IP69k providing maximum security against contaminant ingress in addition to leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless steel 700 Series rate reducers are actually available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are created for maximum corrosion level of resistance and superior performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Accredited and have many maintenance-friendly features including electropolished exterior finish, sealed engine flange, and covered hardware. To avoid miniscule niches that can host microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface area. A large internal oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for a wide selection of operating temps and extended service existence.

To view a full summary of Stainless steel worm reducers click on this link.