Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest performance whilst being space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
All of these options are made possible by a modular style concept that starts with a cubic housing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine style.
Below is a selection of EP-Series gearboxes. You can get the full products, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly building and adaptability. The efficient and reliable best performer is offered in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc the teeth according to Ever-Power. For clients, this means better toothing quality and precision as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are primarily made out of Ever-Power spiral gearing offering a peaceful, steady and efficient procedure.
Type EP may be the standard version where the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox produced according to client requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and can become fitted with a motor flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and will be provided in a hygienic version with a lubricant authorized for the food industry, with stainless steel shafts and with a rustproof yellow chromated gear housing. If there is a need for unique shafts or flanges, we’ve great experience in adapting gearboxes – even in smaller figures – or in designing unique gearboxes for example with gear housings in stainless steel or as precision gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the differences in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture services for directly bevel gears are becoming rare and the actual fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior in conditions of noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each possess differing teeth shapes, and presently most gears use the Gleason technique. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact together with you, providing guidance and assistance for your unique app, guiding you through idea, design and manufacture according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as ATEX or for use in the meals industry
Numerous corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to permit lubricants to end up being spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that require high acceleration and high torque power. They are able to help cut customer costs by providing long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those tooth ensures greater asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with hook curve to provide better versatility and traction. Although they can be considered a hypoid equipment, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.