Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a particular torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid design ensures highest overall performance whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are made possible by a modular style concept that begins with a cubic casing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is a selection of EP-Series gearboxes. You can get the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly construction and adaptability. The efficient and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production method of ground circular arc the teeth according to Ever-Power. For customers, this means better toothing quality and precision in addition to even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input speed: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by high quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are mainly made out of Ever-Power spiral gearing offering a noiseless, steady and efficient operation.
Type EP may be the standard version where the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmitting of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to client requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and will be fitted with a engine flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and may be supplied in a hygienic version with a lubricant authorized for the food industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for special shafts or flanges, we have great experience in adapting gearboxes – also in smaller figures – or in designing particular gearboxes for instance with gear housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the variations in helix angles, they can be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture services for directly bevel gears have become rare and the actual fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally classified by 
their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth designs, and presently most gears utilize the Gleason technique. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-house heat treatment make all of us extremely flexible and responsive. We interact together with you, providing tips and assistance for your specific software, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for use in the meals industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut style.
Spiral bevel gears are made for applications that require high acceleration and high torque power. They are able to help cut consumer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved the teeth and deeper traction between those the teeth ensures better asset availability to boost flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. One’s teeth are designed with a slight curve to supply better versatility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.