As servo technology has evolved-with manufacturers generating smaller, yet better motors -gearheads have become increasingly essential partners in motion control. Finding the optimum pairing must take into account many engineering considerations.
• A servo engine operating at low rpm operates inefficiently. Eddy currents are loops of electric current that are induced within the engine during operation. The eddy currents in fact produce a drag power within the engine and will have a larger negative effect on motor overall performance at lower rpms.
• An off-the-shelf motor’s parameters might not be ideally suitable for run at a minimal rpm. When a credit card applicatoin runs the aforementioned motor at 50 rpm, essentially it is not using most of its available rpm. Because the voltage continuous (V/Krpm) of the motor is set for an increased rpm, the torque constant (Nm/amp)-which is definitely directly linked to it-is definitely lower than it requires to be. Consequently, the application requirements more current to operate a vehicle it than if the application had a motor 
particularly designed for 50 rpm. A gearhead’s ratio reduces the motor rpm, which is why gearheads are sometimes called gear reducers. Utilizing a gearhead with a 40:1 ratio,
the engine rpm at the input of the gearhead will be 2,000 rpm and the rpm at the output of the gearhead will be 50 rpm. Operating the motor at the higher rpm will allow you to avoid the concerns
Servo Gearboxes provide freedom for just how much rotation is achieved from a servo. Most hobby servos are limited to just beyond 180 degrees of rotation. Many of the Servo Gearboxes utilize a patented exterior potentiometer to ensure that the rotation quantity is independent of the equipment ratio set up on the Servo Gearbox. In this kind of case, the small gear on the servo will rotate as many times as essential to drive the potentiometer (and hence the gearbox result shaft) into the placement that the signal from the servo controller calls for.
Machine designers are increasingly embracing gearheads to take advantage of the latest advances in servo electric motor technology. Essentially, a gearhead converts high-velocity, low-torque energy into low-speed, high-torque output. A servo motor provides highly accurate positioning of its result shaft. When both of these devices are paired with each other, they promote each other’s strengths, providing controlled motion that’s precise, robust, and reliable.
Servo Gearboxes are robust! While there are high torque servos on the market that doesn’t mean they can compare to the strain capability of a Servo Gearbox. The tiny splined result shaft of a normal servo isn’t lengthy enough, large enough or supported well enough to handle some loads even though the torque numbers look like suitable for the application form. A servo gearbox isolates the load to the gearbox output shaft which is supported by a pair of ABEC-5 precision ball bearings. The exterior shaft can withstand extreme loads in the axial and radial directions without transferring those forces on to the servo. Subsequently, the servo operates more freely and is able to transfer more torque to the result shaft of the gearbox.