AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light yet rigid housing and complete compatibility with standard engine adapters. Highest Precision, Highest Torque and Quiet Operation are provided by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N 
: 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is a worldwide leader in production of planetary gearboxes. Predicated on more than twenty years of accumulated manufacturing and marketing experience, in addition to the highest degree of technical production capabilities, Ever-Power designed and constructed a technically advanced, high quickness, low backlash servo software planetary gearbox. Our Break through patented technology (over 6 patents), supplies the client with the maximum high precision helical reducer at a reasonable price and emerges with the only tip to toe 5-Yr warranty in the industry today, like the seals and bearings. Our organization slogan is TRUTHFUL Accountable CREATIVE. The primary focus in daily procedure is quality. We satisfaction ourselves on our commitment to quality; our duty, is client satisfaction. We are constantly improving processes, finding appropriate and effective solutions to provide clients new solutions for tough applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their outstanding properties, planetary gearboxes are found in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – information are provided on the technical information pages inside our catalog.
Product Features
Higher output torque ranking by using spiral bevel gear design. 30% more than straight bevel gear.
Allows input boosts to 8 occasions than with straight bevel gearing.
Improved load posting through precision tooth style and longer services life.
Ground gears verified with advanced software, ensures smooth, peaceful operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for greatest stiffness.
Free of maintenance lifetime lubrication.
Patented sealing design for high quickness and continuous running.
High efficiency up to 95%. Low sound level right down to 61dB.
Most ratios obtainable from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and may withstand high radial and axial loads. They allow a straightforward design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are designed to use servomotors in devices requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash thanks to an extremely high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular get in touch with result bearingsoffer high radial and axial capacities, incredibly high resistance against tilt, perfect control precision and intensely low-noise running because of an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input electric motor flanges: For just about any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series offers up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Gear units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity thanks to an large, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized equipment tooth profile
High efficiency (98%)
High quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 world wheels assembled on the main stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in high operating safety and incredibly smooth operation. The typical series includes 1, 2, 3 and 4 levels planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be achieved by adding additional stages.
All the torques you will certainly ever need. Just imagine you skill with it.
Let’s speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the standard range in about 1000 Nm, we generate heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that need high accuracy positioning coupled with a higher value of torque transmitting. However if you need more torque, Ever-Power also offers heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH).
The largest Backlash range. Pay for what you need, forget about.
Frequently customers ask us “I want a robust precision planetary gearbox but I don’t really want to pay a price for <3 arcmin gearbox, because 10 arcmin will do for the device...”. We have the perfect solution is. Ever-Power supplies the biggest range of backlash for his or her customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are various planetary gearboxes on the market with compatible output dimensions. So, you count yourself lucky because you can select among many brands, right? But if you manufacture high precision machines and you are looking for a kick-ass high precision planetary gearbox, after that it is not very easy. Ever-Power Ever-Power planetary gearboxes are made for the highest torsional rigidity. Why? Because torsional backlash usually is the main element of the full total backlash when the engine is running at full load. So we did a hand and hand comparison between a standard model Ever-Power and the very best alternatives. Ever-Power arrived ahead, rather than by chance. Ever-Power offers the planetary gearbox (with output shaft) with the best torsional stiffness. Ever-Power gearboxes are more precise and that offer greater results even (and specifically) in high-dynamic situations.
Transmitting Ratios. World’s biggest range
Our customers create many types of machines. Thus you can expect the biggest selection of transmission ratios in the world. Thus, our consumer can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have got their clients needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the maximum capability at the output shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece large diameter output shaft – planet carrier. We used the biggest powerful taper roller bearings obtaining the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and result capacity for machines with a huge number of cycles each and every minute. From a modern packaging machine to a solid NC tool machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra restricted tolerance machining and good surface finishes, allow the Ever-Power to operate at high efficiency values, 98% for one stage gearbox and 96% for a two stages gearbox. Efficiency values rely on torsional backlash, speed, ratio, ambient temperature, etc. The common efficiency level varies according to the number of phases as demonstrated in the specialized data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a special synthetic lubricant that delivers lifetime lubrication.
Gears, planet carrier and housing
The ring gear, manufactured from steel, can be an integral area of the housing, sun and world wheels are made from contemporary treated steels, and the insight bearing flange is made of aluminum. The solitary piece planet carrier and output shaft is made from ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary gear units usually have an square result flange with holes and can be mounted in any position. However, on demand, we can also supply gearboxes with round output flanges with threaded holes.
Motor connection
The electric motor installation is very easy because of clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is suitable for continuous and intermittent support with simple shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the planet gears and top quality synthetic lubricant.
Selection of the best gearbox
Ever-Power provides you with 2 tools to help you choose the proper gearbox:
Choose the gearbox with our on-line “Gearbox Style Tool”, or
Fill the “contact page for a new application”, within our catalog, and send it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Output torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Result torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000