Ever-power manufactures conveyor chain sprockets in a number of styles. These include conveyor chain sprockets made as plate wheels or with regular or split hubs installed using one or both sides. Ever-power conveyor chain wheels can be manufactured in a number of special components with hardened the teeth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have seen numerous innovations in conveyor technology which have brought greater safety and efficiency. However, modify in this field has not always been always for the better.
One innovation is the introduction of sprockets with an even amount of teeth. It was thought that this would offer customers a greater choice when designing chain conveyor systems. However, sprockets with an even number of teeth are not recommended by experienced technicians.
If a sprocket comes with an even number of teeth, the same tooth will be involved by the same rollers on each rotation, resulting in uneven wear and decreased service life. An identical result will occur if the amount of teeth in small sprocket is usually a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd number of teeth, nevertheless, will provide you with at least double the service life.
Dual pitch conveyor chain sprockets are often overlooked nowadays but are perfect for saving upon space and have an extended wear life than regular sprockets. Suitable for lengthy pitch chain, double pitch sprockets have more teeth when compared to a regular sprocket of the same pitch circle diameter and distribute wear evenly across the the teeth. If your conveyor chain works with, dual pitch sprockets are definitely worth considering.
A lot of today’s conveyors include electronic load monitoring in the control program. While this is a good safety feature, technicians recommend that these are used in conjunction with shear pin sprockets.
Electronic sensing is definitely ideal where there is a slow increase in load (due to damaged bearings or dirt contamination, for example) as there can be time to stop the drive before any damage can occur. In the case of a mis-feed or mechanical breakage, however, where the load boost is usually sudden, the sensor won’t automatically break the connection between the electric motor and the powered load and considerable damage can be caused to the conveyor chain and attachments. That is why a shear pin sprocket is needed in addition.
Shear pin sprockets may be more costly than standard sprockets first but will limit downtime and save on replacement costs. If a conveyor turns into overloaded and potentially dangerous, the shear pin will break and prevent the conveyor, hence limiting damage. Once the load or obstruction has been cleared, only the shear pin needs to be replaced and the conveyor can easily start moving again.
In summary, older types of sprocket are often forgotten but offer considerable advantages including lengthy service life, limited harm in case of conveyor breakdown and reduced alternative costs.
Our conveyor chains and sprockets are engineered to top quality and performance specifications. Wear resistance, mechanical power, working temperature and coefficient of friction are important considerations.
Molded and machined sprockets obtainable in a variety of teeth and bore sizes. They are also provided for all plastic chain and modular plastic material belt products. Our products are made to help our clients increase their efficiency and enhance their working environment
The professionals at Ever-power have been working with chains and sprockets for many years. If you’ve caused other organizations and found out that you couldn’t find precisely the right part to your requirements, that’s not likely to happen right here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that assembling your project requires in stock, we are able to still custom produce per customer requirement. Plus, we keep a large number of unique sprockets in share and are able to deliver them out the same day. We realize that any downtime could be costly, and we function hard to make sure that you’re up and running once again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you will need a sprocket, but you aren’t sure exactly what you need? This common problem is one which our Ever-power specialists hear on a weekly basis. We excel at working with you to make sure that you get precisely the roller chain sprocket or conveyor chain sprocket that will keep your project or machinery moving once again. Sprockets are for sale to a variety of uses from forestry to machinery, and everything in between. It’s every bit as important to choose the correct sprocket since it is to make use of the proper chain — a mismatch could be catastrophic, causing harm to costly machinery and even harmful accidents. See how Ever-power can help you find the perfect roller chain sprocket.
Struggling with how exactly to explain your sprocket so that you can find a different one? Here’s some of the questions that people often ask customers to help point them in the proper direction:
Do you know which kind of sprocket you need?
How is your sprocket being used — since a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you should replace?
How many teeth are in your sprocket?
What size chain are you using?
As possible plainly see, there is a advanced of complexity that goes into to making certain we recommend the exact roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing a whole system, you may need a matching chain to go along with your sprocket. By replacing both of these items simultaneously, you may extend the overall lifestyle of your machinery. Sagging chains tend to be to be blamed for inefficiencies that can cause disfiguration of other areas due to inconsistent pressure or slippage. Replacing the sprocket alone may not be enough to solve the root problem that you’re experiencing. The good thing is that the educated group at Ever-power will work with you to diagnose problems and make suggestions for the best & most 
cost-effective path forward.
Ready to get assembling your project back up and running quickly? You may also drop us a message at [email protected], and we’ll work with you to make sure that we offer you with the precise roller chain sprockets or conveyor chain sprockets that you need.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain is designed and made to optimum contour, material, hardness, and precision to find the highest performance of conveyor operation.
We offer a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers build relationships almost every other tooth. Sprockets will have a longer life as chains build relationships different teeth every time the rollers rotate (when actual number of teeth is odd).