Product Description
Precision Spare Gear defferential Spiral Bevel Gears
| Mechanical Equipment parts Bevel Gears
Bevel gears are useful when the direction of a shaft’s rotation needs to be changed. They are usually mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well.The teeth on bevel gears can be straight, spiral or hypoid. Straight bevel gear teeth actually have the same problem as straight spur gear teeth — as each tooth engages, it impacts the corresponding tooth all at once |
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High quality gear supplier 1.precise manufacturing processes and strict quality control, our factory can create excellent quality. |
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Tolerance |
0.003mm-0.01mm |
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Surface finish |
Based on customer requirements, we can do Plating(Zinc plated, Nickel plated, Chrome plated,etc), polishing(precision can reach +/-0.005mm), knurling, anodizing, Black Oxide, heat treatment, sandblasting, powder coating, etc. |
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Precision processing |
turning, milling, drilling, grinding, wire-EDM cutting etc |
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Material range |
Metal: Stainless Steel, Brass,Copper, Brozone, Aluminum, Steel, Carbon Steel etc. |
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Plastic : PU, PVC, POM, PMMA, Nylon ,HDPE etc. |
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QC(inspection everywhere)
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– Technicians self-check in production |
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– Engineer spot check in production. |
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– QC inspect after products finished |
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– International sales who were trained the technical know-how spot check before shipping to ensure the quality. |
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MOQ |
1-100pcs |
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Payment |
30% in advance, 70% before shipment |
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| Industry application |
Appliance/ Automotive/ Agricultural Electronics/ Industrial/ Marine Mining/ Hydraulics/ Valves Oil and Gas/ Electrical/ Construction |
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| Model | Gear ratio | Module | No. of teeth | Diraction of spiral | Shape | Bore | Hub dia. | Pitch dia. | Outside Dia. | Mounting distance | Total lemgth | crown to back length |
| AH7 | B | C | D | E | F | G | ||||||
| TBGG2-3571R | 1.5 | m2 | 30 | R | B4 | 12 | 35 | 60 | 61.06 | 40 | 26.60 | 21.20 |
| TBGG2-2030L | 20 | L | B3 | 10 | 30 | 40 | 43.55 | 45 | 24.91 | 16.18 | ||
| TBGG2.5-3571R | m2.5 | 30 | R | B4 | 15 | 45 | 75 | 77.09 | 50 | 33.86 | 26.56 | |
| TBGG2.5-2030L | 20 | L | B3 | 12 | 40 | 50 | 54.43 | 55 | 30.88 | 18.98 | ||
| TBGG3-3571R | m3 | 30 | R | B4 | 16 | 50 | 90 | 92.21 | 50 | 35.34 | 26.66 | |
| TBGG3-2030L | 20 | L | B3 | 16 | 40 | 60 | 65.58 | 70 | 40.17 | 26.86 | ||
| TBGG4-3571R | m4 | 30 | R | B4 | 20 | 70 | 120 | 122.85 | 75 | 47.48 | 37.14 | |
| TBGG4-2030L | 20 | L | B3 | 20 | 60 | 80 | 87.34 | 90 | 48.17 | 32.45 | ||
| TBGG2-4571R | 2 | m2 | 40 | R | B4 | 12 | 40 | 80 | 80.99 | 40 | 32.26 | 25.99 |
| TBGG2-2040L | 20 | L | B3 | 12 | 32 | 40 | 40.10 | 60 | 34.04 | 21.02 | ||
| TBGG2.5-4571R | m2.5 | 40 | R | B4 | 15 | 50 | 100 | 101.27 | 55 | 39.65 | 31.27 | |
| TBGG2.5-2040L | 20 | L | B3 | 12 | 40 | 50 | 55.21 | 75 | 43.61 | 26.30 | ||
| TBGG3-4571R | m3 | 40 | R | B4 | 20 | 60 | 120 | 121.48 | 65 | 45.76 | 36.48 | |
| TBGG3-2040L | 20 | L | B3 | 16 | 50 | 60 | 66.06 | 90 | 50.63 | 31.52 | ||
| TBGG4-4571R | m4 | 40 | R | B4 | 20 | 70 | 160 | 162.07 | 80 | 53.69 | 42.07 | |
| TBGG4-2040L | 20 | L | B3 | 20 | 60 | 80 | 88.55 | 120 | 66.24 | 42.12 | ||
| TBGG2-4515R | 3 | m2 | 45 | R | B4 | 12 | 40 | 90 | 96.67 | 40 | 30.29 | 26.01 |
| TBGG2-1545L | 15 | L | B3 | 10 | 24 | 30 | 34.78 | 60 | 29.66 | 15.80 | ||
| TBGG2.5-4515R | m2.5 | 45 | R | B4 | 15 | 50 | 112.7 | 113.32 | 50 | 28.25 | 32.47 | |
| TBGG2.5-1545L | 15 | L | B3 | 12 | 30 | 37.5 | 43.36 | 75 | 38.27 | 19.73 | ||
| TBGG3-4515R | m3 | 45 | R | B4 | 20 | 60 | 135 | 135.99 | 55 | 40.59 | 33.98 | |
| TBGG3-1545L | 15 | L | B3 | 15 | 38 | 45 | 52.08 | 90 | 44.98 | 23.68 |
HangZhou HUANBALL Professional custom and design precision machined parts. We provide custom complete turnkey precision machining solutions to thousands of customers in diverse markets throughout the world, including medical, automotive, marine, aerospace, defense, precision instrument, home appliance, electronics, machinery, oil & gas, sensors and more.
We offer customized precision machining service and solutions that help customers meet strict operational demands.Serving a CHINAMFG customer base, we do this with:
1*Over 100 full time engineers & workers on staff to optimize efficiency and cost saving
2*Extensive testing to get the sample and mass production right the first time
3*Comprehensive in-house capabilities to meet all customer needs
4*Over 30,000 square CHINAMFG of manufacturing plant
5*Expert design and development for all custom precision machining parts
6*To better control the quality of the customized parts, we’ve invested substantially in equipment, facilities, and training. Our investments enable us to deliver every order according to specification – on time and on budget.
==================================== FAQ ======================================
1) Q: I haven’t done business with you before, how can i trust your company?
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.
2) Q: How is quality ensured?
A: All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.
3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed.
4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.
5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Printing Machine,Cooling Tower,Power Plant |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | Bevel Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Gear |
| Material: | Stainless Steel, Brass,Copper, Brozone, Aluminum, |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can spiral gears be used in automotive applications?
Yes, spiral gears can be used in automotive applications and provide several advantages in this context. Here’s why spiral gears are suitable for automotive applications:
- Noise Reduction: Spiral gears offer significant noise reduction compared to other gear types, making them ideal for automotive applications that require quiet operation. The helical tooth arrangement minimizes gear meshing noise by providing gradual tooth engagement, reducing impact and vibration.
- Smooth Operation: The gradual tooth engagement of spiral gears also contributes to smoother gear operation. This smoothness helps to improve shifting performance, leading to enhanced driving comfort and reduced wear on transmission components.
- High Load Capacity: Spiral gears have a high load-carrying capacity, which is important in automotive applications where gears are subjected to varying loads. They can handle the torque requirements of transmissions and differential systems effectively.
- Efficient Power Transmission: Spiral gears offer efficient power transmission due to their helical tooth profile. This efficiency helps optimize fuel consumption and overall vehicle performance. By reducing energy losses through improved tooth contact and reduced sliding friction, spiral gears contribute to better power transfer.
- Durability and Reliability: Automotive applications demand gears that can withstand continuous use and provide long-term reliability. Spiral gears are known for their durability, thanks to load distribution and reduced stress concentration. They can maintain reliable performance even under challenging conditions.
- Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles to cancel out axial thrust. This feature is particularly beneficial in automotive applications where minimizing axial forces is crucial. It simplifies gear design and reduces the need for additional components, enhancing space efficiency.
Considering their noise reduction capabilities, smooth operation, high load capacity, efficient power transmission, durability, and axial thrust compensation, spiral gears are well-suited for various automotive applications. They are commonly used in transmissions, differentials, and other drivetrain components to ensure reliable and efficient power transfer, contributing to overall vehicle performance and comfort.
Can spiral gears be used in precision machinery and equipment?
Yes, spiral gears can be used in precision machinery and equipment with excellent results. They offer several advantages that make them well-suited for such applications. Here’s why spiral gears are suitable for precision machinery and equipment:
- Smooth Operation: Spiral gears provide smooth and precise gear operation. The helical tooth arrangement ensures gradual tooth engagement, resulting in reduced impact, vibration, and noise. This smooth operation is crucial in precision machinery where precise movements and low noise levels are required.
- High Load Capacity: Spiral gears have a high load-carrying capacity, allowing them to handle heavy loads encountered in precision machinery. The helical tooth profile distributes the load across multiple teeth, reducing stress concentration. This feature enables spiral gears to transmit torque efficiently and withstand the forces associated with precision applications.
- Efficient Power Transmission: Spiral gears offer efficient power transmission, minimizing energy losses and optimizing overall system efficiency. The helical tooth profile reduces sliding friction, resulting in improved power transmission efficiency. This efficiency is particularly important in precision machinery where energy conservation and high performance are critical.
- Reduced Noise and Vibration: Spiral gears exhibit reduced noise and vibration due to their gradual tooth engagement and improved contact pattern. This feature is highly desirable in precision machinery, where noise reduction is essential for maintaining a quiet working environment and ensuring accurate operation.
- Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears to cancel out axial thrust. This axial thrust compensation simplifies gear design and reduces the need for additional components such as thrust bearings. It is particularly advantageous in precision machinery, where precise axial movement and minimal axial forces are desired.
- Reliability and Durability: Spiral gears are known for their reliability and durability. The gradual tooth engagement, load distribution, and reduced friction contribute to their long-term performance under demanding conditions. Precision machinery requires gears that can withstand continuous use and maintain high precision over time, making spiral gears a suitable choice.
Considering their smooth operation, high load capacity, efficient power transmission, noise reduction, axial thrust compensation, reliability, and durability, spiral gears are well-suited for precision machinery and equipment. They can contribute to the overall performance, accuracy, and longevity of precision systems.
What are spiral gears and how are they used in machinery?
Spiral gears are a type of cylindrical gears with teeth that are curved in a spiral pattern. Unlike straight-cut gears, which have teeth that are parallel to the gear axis, spiral gears have teeth that are angled or helical. This helical tooth arrangement provides several advantages in terms of performance and noise reduction.
Spiral gears are commonly used in machinery for various applications due to the following reasons:
- Smooth and Quiet Operation: The helical tooth arrangement of spiral gears enables gradual tooth engagement, resulting in smoother and quieter operation compared to straight-cut gears. The angled teeth allow for gradual contact, reducing noise and vibration during gear meshing.
- Increased Load Capacity: The helical tooth design of spiral gears distributes the load over multiple teeth, increasing the load-carrying capacity. This makes spiral gears suitable for applications that require high torque transmission and heavy-duty operations.
- Improved Efficiency: The helical tooth arrangement of spiral gears helps in minimizing sliding friction between the teeth. This results in a higher level of efficiency compared to straight-cut gears, as there is reduced power loss due to friction during gear operation.
- Axial Thrust Compensation: Spiral gears can be designed with opposite helix angles on mating gears, which helps in canceling out the axial thrust generated during gear meshing. This feature eliminates the need for additional thrust bearings, simplifying the gear design and reducing complexity.
- Versatility: Spiral gears can be manufactured in various configurations, including spur, helical, and double helical designs. This versatility allows for their application in a wide range of machinery, including automotive systems, industrial equipment, and power transmission systems.
In machinery, spiral gears are commonly used in applications that require smooth operation, high load capacity, and efficient power transmission. Some examples include gearboxes, automotive differentials, machine tools, and heavy-duty industrial machinery.
Overall, the unique tooth geometry of spiral gears makes them a preferred choice in many machinery applications, offering improved performance, reduced noise, and enhanced load-carrying capabilities.
editor by CX 2024-03-26