bevel planetary gearbox

bevel Bevel Planetary Gearbox Planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in tight spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and unquestionably smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input aspect planetary stage in four sizes, ideal for any engine desired. Outdoors spiral bevel stage for effective options such as hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement A lot of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also fundamentally possible. The path of rotation of the drive shaft and the output shaft could possibly be the same or opposing, based on the installation situation of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is certainly cheaper to manufacture. However, since only little profile coverage can be understood with gearwheels with straight or helical teeth, this bevel gearbox operates quietly and has less transmittable torque than additional bevel gear tooth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel equipment stage is usually realized with a ratio of just one 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total insurance coverage, but are already more costly to produce than bevel gears with directly or helical teeth because of their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also possible with this kind of gear teeth. Bevel gearing generates high axial and radial loads during operation, which can only end up being absorbed at one side because of the intersecting axes. Particularly when it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, special attention should be paid to the service lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be recognized in bevel gearboxes. When a right position gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Decrease torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of improving the geometrical precision of the gear teeth profile with the team of experienced professionals. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are established 3 World mounted on earth carrier engaging also with the Sun Gear (Pinion) and reduced Result quickness is taken through Planet Carrier and Ring Equipment is remain stationary. Result shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from excellent quality raw materials such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet up with the multiple requirements of our customers. The mixture of ground gears and precision equipment components ensures performance performance and high uptime. The present range of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage style. This allows overall transmission ratios from i = 3:1 to i = 512:1 to be noticed. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for all applications and many options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and soft running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or dual seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of every technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one slower helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of the compact gear units is based upon specific analyses using FEM techniques, which means functionality, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production occasions and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate elements such as for example adapter flanges and couplings are not necessary.
A lot of variants ensures the best adaptation to the application.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery times for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional components available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider whom products complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material managing, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy effectiveness, low noise, long provider life, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units are offered in high capacity ranges with tested Ever-Power quality. Ready offered sizes guarantee not only a sizable torque spectrum but also a product range that delivers you with multiple options. Make the most of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly advanced drive and gear device solutions. Our standard product range already contains solutions for a big number of particular requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Devices, Mining, and Metal industries.